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ZF introduces electrified AMT for hybrid functions for small and compact vehicles

ZF has a new eAMT (electrified Automated Manual Transmission) technology for the hybridization of front-transverse vehicles. The eAMT integrates the company’s electric axle drive system (eVD) and an automated manual transmission (AMT) into one system.

The transmission actuator and the electric rear axle operate together with intelligent interaction. This results in the eAMT concept no longer experiencing tractive force interruption; the electric motor bridges the gap in accelerative force of the AMT.


In addition to the hybrid functions of electric drive and recuperation and boost, eAMT also features electric all-wheel drive. ZF software regulates the networking and coordination of the internal combustion engine, electric motor and automated transmission.

For the hybridization of price-sensitive small to compact vehicles with front-wheel drive, the greatest challenges are currently additional cost and development effort as well as limited installation space.

With eAMT, ZF has developed a fully-fledged plug-in hybrid drive for front-transverse vehicles. This increases flexibility for vehicle manufacturers. They can use existing platforms to implement conventional drives or plug-in hybrids.

The ZF concept integrates an automated manual transmission and an electric axle drive system on the rear axle into one unit. In some vehicle classes, automatic transmissions are out of the question for reasons of weight, space or cost. In this scenario, the automation of manual transmissions is a great way to significantly increase comfort and efficiency for drivers, as they don’t need to actuate the clutch or change gears.

—Norman Schmidt-Winkel, functional developer of electric drives at ZF

Due to the electric drive and intelligent drive management, eAMT’s shift comfort and performance are almost on par with more costly torque converter or dual clutch transmissions, ZF says.

As soon as the AMT disengages in order to engage a new gear, there is a tractive force interruption. This is normal for automated manual transmissions due to their design. With its Traction Torque Support function, the new eAMT almost completely compensates for this short break in accelerative force.

The electric drive on the rear axle precisely bridges this break with a perfectly timed insertion of torque. A ZF eAMT demonstration vehicle based on a current compact SUV platform underscores just how well this balance of force between the front combustion engine, the automated transmission and the rear electric drive works in real-world applications.

The driver is absolutely unaware of the complex system sequences and control processes running in the background. When accelerating, only the benefits of completely jerk-free, powerful acceleration can be felt. Previously, these benefits would only be available in much more expensive hybrid vehicles with more complex transmissions. We also utilized the eAMT system’s potential for other features that increase efficiency and driving safety.

—Norman Schmidt-Winkel

The electric rear axle drive not only supports gear changes: It will also activate automatically and at lightning speed as soon as additional thrust is required such as when overtaking, or when all-wheel drive is needed on slippery road sections.

In addition, ZF has dimensioned the electric motor in the demonstration vehicle to have the capacity to move the SUV under electric power alone. It then travels in all-electric mode and with zero local emissions.


This eAMT operating mode is particularly suitable for urban driving, creep mode in traffic jams as well as general maneuvering and parking.

Conversely, eAMT also enables coasting—i.e., saving energy while gliding along with the combustion engine drive disengaged. This function benefits from the asynchronous machine (ASM) in the rear.

Unlike permanent-field synchronous machines (PSM), the former turns without resistance as long as the hybrid manager does not actuate it. The plug-in hybrid also has familiar features such as automatic engine stop and recuperation. With eAMT, manufacturers can freely select the functional scope of future plug-in hybrids and determine how powerful their electrical motors are to be.

Comments

SJC

I think eCVT is better.

Peter_XX

An eCVT would be worse! The current CVT sucks. Nobody has yet been able to develop a high-efficiency CVT. Personally, I also hate the feeling of a slipping clutch that current CVTs give, i.e. when the engine revs as crazy but not much happen. I recognize that this partly depends on the pairing of engine type (torque and power characteristics) with the transmission and the control strategy in the ECU. However, one simply has to note that the end result counts and I doubt that adding an "e" to the CVT would change that very much.

Lad

BMW and Nissan have had a lot of problems with CVTs and they are expensive to replace. If the auto makers hurry up and build EVs, CVT problems are left behind as they are not needed.

SJC

No, Prius has an eCVT that works fine.
That does not stop you from ranting though.

Lad

SJC:
Or, you not adding anything by restating the obvious.

SJC

Ranting is easy.

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